Lifting belt - Delfin Pneumatic Conveyors

CONVEYOR BELT

Choosing the right conveying systems for handling products in the production line can make all the difference, in terms of speed, savings and final product quality.
Conveyor belts are a convenient and effective transport method, but they often have major drawbacks that can cause inefficiencies and high management costs:

  • Product losses
  • Contamination
  • High frequency of maintenance interventions
  • Difficult sanitising operations

COMPARATIVE

Pneumatic Conveyor_conveyor belt
Pneumatic Conveyor_conveyor belt
   

PNEUMATIC
CONVEYING

CONVEYOR BELT

FLEXIBLE USE
System made up of flexible
and space-saving pipes
Very bulky and
inflexible system
SIMPLE SANITISATION
Simple and immediate
sanitisation
Requires a lot of
time for sanitising
MAINTENANCE COSTS AND FREQUENCY
No
maintenance required
Requires frequent and difficult
maintenance
RISK OF PRODUCT CONTAMINATION
None, as it is a closed system
High risk of contamination
PRODUCT DISPERSION
None, as it is a closed system
High, not suitable for carrying
light and volatile powders

PROBLEMS WITH CONVEYOR BELTS

Conveyor belts, traditional mechanical conveyor systems, have characteristics that may cause problems in some situations.

It is a very cumbersome and inflexible system, especially if it is necessary to change direction or vertical sections, thus increasing the need for maintenance and the possibility of breakage. On the other hand, the pneumatic conveyor system is made up of flexible pipes, which can be installed quickly, are space-saving and can be moved easily when the production department is reorganised.

Another problem of conveyor belts concerns sanitisation: The product comes into contact with a large surface area which then requires a lot of time for sanitisation. Sanitising the pipes used for pneumatic conveying is quick and simple. The filter of the loading unit is easy to replace.

In conveyor belts, the presence of many mechanical components subject to wear drastically increases the costs related to maintenance, spare parts and downtime. However, since the pneumatic conveyor has no mechanical components, it does not require maintenance.

One of the things to consider when choosing between a conveyor belt and a pneumatic conveyor is the risk of product contamination: the conveyor belt has a high risk of contamination due to the unprotected transport of the material. On the other hand, this risk is nil for the pneumatic conveyor, as it is a closed system. Simple sanitisation is ideal if you want to use different powders that must not come into contact with each other.

In production lines, the use of the conveyor belt creates high product dispersion, as it is an open system. This type of system is not suitable for conveying light and volatile powders.

Conveyor belt - Delfin Pneumatic Conveyors
Advantages of pneumatic conveyors - Delfin pneumatic conveyors

PNEUMATIC CONVEYOR: THE SOLUTION

Pneumatic conveyor systems make the process more efficient, safer and more hygienic:

  • They require little space thanks to the use of flexible hoses and can be implemented later thanks to their modularity.
  • They prevent product dispersion and contamination, and some models prevent demixing.
  • Maintenance is minimal and extremely fast and easy to perform because they are systems with few moving mechanical parts subject to wear. Only pure, non-lubricated compressed air is used, which helps maintain optimum transport efficiency.
  • Improved hygiene and safety in departments
  • Fast and simple installation and connection to other processing machines.

PRODUCTS

Electric brushless dilute phase pneumatic conveyor pro360

Dilute phase pneumatic conveyor equipped with a Brushless motor, CE and FDA certified system and ATEX Zone 22 certifiable, recommended for heavy and ...

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Electric dilute phase pneumatic conveyor tech420 60

Dilute phase pneumatic conveyor, equipped with a side channel electric blower and a three-phase motor, CE and FDA certified system and ATEX Zone 22 ...

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Pneumatic dense phase pneumatic conveyor tech420

Dense phase pneumatic conveyor equipped with a multi-nozzle Venturi pump, CE and FDA certified system and ATEX Zone 22 or Zone 21 certifiable, ...

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